Pairing the thermal imaging camera with methods such as blower door systems can. We generally forget about the roof until it leaks on our computers, switchgear, tables. By detecting anomalies often invisible to the naked eye, thermography allows corrective action to be taken before costly system failures occur. Flir thermal imaging cameras are must have tools for electricians and maintenance. Since heat is often an early symptom of equipment damage or malfunction, it makes sense that it is a key performance parameter monitored in predictive maintenance pdm programs.
Various surveys in different sectors has shown that predictive maintenance using thermal imaging has saved up to an average 40% of the. There are many details that require attention when carrying out such an inspection. Infrared imaging is an easy way to identify abnormal temperatures in electrical or mechanical systems. Revolutionary thermal imaging performance that keeps getting better if youre a busy electrician, plant maintenance engineer, or facilities technician who performs frequent thermal inspections, you need to work effi ciently to cover your checklist and be able to share. By offering our expertise and field experience to our clients in this way, we can assist you in building your. This way repairs can be planned accordingly, allowing companies to fix issues before they disrupt the production process. They give you the power to see problems in a way no other technology can, and allow you to inspect equipment quickly and take accurate temperature measurements from a safe distance. Traditionally, companies would contract with outside vendors to conduct annual thermography surveys. Those numbers will help you calculate the return on your thermal imaging and maintenance investment. Ups predictive maintenance with thermal imaging socomec.
Peterson predictive maintenance offers training in the use of infrared thermal imaging equipment, ultrasonic detection equipment, and ultrasonic thickness gauges. Then, once your thermal maintenance program is implemented, you can start to track the savings. The first with thermal, visible, and msx imaging starting under 1k. Infrared scan thermal imagery, nondestructive testing. Introduction this portion of the study is devoted to the analysis of thermal imaging data taken on tractor semitrailers with five axles at vehicle inspection sites on six different days. Apr, 2012 with infrared thermographic imaging we can see electrical and equipment failures before they happen. The old adage out of sight, out of mind is particularly true when it applies to lat roof maintenance.
There are many details that require attention when. Those numbers will show the return on your thermal imaging and maintenance investment. Keep your facility operating at peak performance, avoid expensive equipment failures, improve safety, and prevent loss of production capacity. The thermal profile contains the heat image and values of temperature. More emphasis is now being placed on predictive and preventive maintenance programs as one part of the solution to this problem. We use a total of 150 thermal pictures of different electrical equipment. A thermal scan can prove to be a tremendous benefit when performing predictive maintenance, as a scan can reveal impending problems. Predictive maintenance is more predictable with thermal. Roberto had a firsthand demonstration of the fluke ti25 thermal imager. The technique uses multilayered perceptron network, statistical features and discriminant analysis classifier to characterize the thermal status of. Sep 25, 2017 thermographic testing, also known as infrared inspection, is a contactfree predictive maintenance method used to detect connections defects, system overloads, deteriorated insulation, and other potential problems in electrical components. Predictive maintenance using thermal imaging seminar report. Predictive maintenance using infrared thermal imaging ajax.
Implementing an infrared thermography maintenance program getting started gain support from management send management a summary of what you learned in thermography training and your ideas for what can happen next. A basic guide to thermography analytical testing solutions. Revolutionary thermal imaging performance that keeps getting better if youre a busy electrician, plant maintenance engineer, or facilities technician who performs frequent thermal inspections, you need to work effi ciently to cover your checklist and be able to share images and detailed reports of your fi ndings immediately. Then, once your thermal maintenance program is up and running, start tracking the savings. Infrared cameras can be employed to quickly and reliably detect anomalies in electrical equipment that are invisible to. This paper will investigate the application of infrared thermography technology as predictive preventive maintenance program to identify the presence of thermal defect in electrical equipment. Thermal imaging cameras are such a valuable and versatile tool that we cannot possibly list all the possible applications. Predictive maintenance using infrared thermography pace. There is also a definite lack of expansion on the industrial side for similar reasons. Thermal imaging guidebook for industrial applications. Thermal imaging cameras are great tools for predictive maintenance inspections, and are increasingly being used in industrial environments. Thermal imaging for electrical inspection of ups high resolution preventive and predictive maintenance of ups socomecs thermal imaging service involves electrical inspection in checking the components of your electrical installation using special infrared equipment. This paper reports the reliability of this device for.
Thermal imaging cameras for predictive maintenance buildingtalk. You should also practice reading thermographic images, as to get the best results from your thermal imager, you need to become a proficient user. Apr 22, 2011 thermal imaging lets you see things in a different light so its easy to avoid unplanned shutdowns by inspecting defective fuses, electrical connections, contactors and performing mechanical check. Pdf thermal imaging for enhancing inspection reliability. Technicians can use the thermal camera to check the temperature of critical equipment which allow us to track the operating condition over time and quickly identify readings for future comparisons as well thus by monitoring the performance we can schedule maintenance only when its required which will result in unplanned downtime due to equipment failure and can also contribute to extend.
The thermal images shown are for illustrative purposes only, and may not have been taken by the camera series depicted. Another advantage of thermal imaging is it can pinpoint energy losses in a building without any destructive testing methods. Various surveys in different sectors has shown that predictive maintenance using thermal imaging has saved up to an average 40% of the maintenance cost and 50% of downtime of the plant process. Keep records of machine asset availability, production output, and the distribution of maintenance dollars plus total maintenance costs over time. Pdf thermal imaging technology for predictive maintenance of. Thermography for predictive maintenance engineering world.
Structurescan structurescan is a division of structuretec which performs nondestructive evaluations of facilities using infrared thermal imagery, ground penetrating radar and ultrasonic testing. Thermography imaging service predictive maintenance. We looked at a couple of control boxes that ran heaters and found loose connections. Predictive maintenance schemes have been introduced to identify potential problems and reduce. Thermal imaging is the fastest growing predictive maintenance technology on the market today. Infrared thermography, thermal imaging inspection, predictive. Infrared cameras can be employed to quickly and reliably detect anomalies in electrical equipment that are invisible to the naked eye. Combination of highresolution ir detector, visual camera, laser pointer, and articulating 3. Thermal imaging is simply the only technology that allows you to immediately see whats wrong. Maximizes your investment protection by providing maintenance for as long as you use your thermal trend software.
Despite its recognised potential, at present, there is no readily available instrument for routine podiatric assessment of patients at risk. Facility managers regularly perform inspections, so as to detect faults as they develop. Predicting mechanical systems failures using ir thermography. Also explore the seminar topics paper on predictive maintenance using thermal imaging with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile. They are more inclined to call our office to try new and faster ways to solve their problems through thermal imaging. Thermal imaging is a useful modality for identifying preulcerative lesions hot spots in diabetic foot patients. Using thermographic imaging equipment, our certified engineer can interpret the images to pinpoint problems in your induction system and take proper actions to prevent downtime. Using ir thermography as a predictive maintenance tool in. Infrared thermography as a predictive maintenance tool. Spotting leaky gaskets and seals finding leaks in sealed vessels is a snap when using thermal imagers. Detection and characterization 225 colour and greyscale digital imagery as show n i n f i g. The infrared camera or thermal imager has many different applications in an electrical components manufacturing facility.
Also explore the seminar topics paper on predictive maintenance using thermal imaging with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for. As part of an overall asset management strategy, condition monitoring is the process of monitoring a parameter of condition in machinery, such that a significant change is indicative of a developing failure. Using thermal imaging for predictive maintenance grainger. Failureprone conditions, such as excess friction in mechanical equipment and high resistance in electrical systems, often result in. Predictive maintenance using infrared thermography.
Ease of use and clarity of output from modern pdm equipment makes for exciting possibilities. But new lowercost thermal imaging products allow companies to bring the technology inhouse, and to move from preventive maintenance to predictive maintenance, recouping substantial savings in the process. Developing and implementing an infrared predictive. By offering our expertise and field experience to our clients in this way, we can assist you in building your own predictive maintenance program. Many utilities are currently considering life extension of existing plants. This booklet is an indepth guide to predictive maintenance inspections using a thermal imaging camera. Flir systems thermal imaging systems use state oftheart. Infrared thermography for predictive maintenance speaking. Thermal imaging service can detect air and water cooling issues, poor electrical connections, and potential mechanical failure.
Whether it is facilities upkeep, engineering support, or simply helping production lines to continue to flow products, thermal imaging is an important component to help maintain a viable and safe manufacturing operation. Predicting mechanical systems failures using infrared thermography brian d. Thermal imaging technology has created a more efficient and safer method of measurement. The idea of using multiple pdm technologies to support each other is a powerful one. Not only do technicians need to understand how the thermal imaging camera works and how to take images, they also must understand the physics behind the system. Explore predictive maintenance using thermal imaging with free download of seminar report and ppt in pdf and doc format. Infrared thermography involves the use of a highly specialized camera, to create a thermal image that visually reveals infrared heat energy emitted by an object. Susralski and thomas griswold united parcel service, hodgkins, il abstract as thermographers, we understand the value of our infrared thermal imaging cameras for surveying electrical problems.
For instance, maintenance technicians can find major problems using tools like passive ultrasound and then zero in on the exact locations of failures by using. Peterson predictive maintenance keeping you ahead of the curve. To address this need, a novel thermal imaging system was recently developed. Using thermography for predictive maintenance applications tank level high resistance connection insulator problem high voltage connection faults hot and cold capacitors float. Nazmul huda and others published application of infrared thermography for predictivepreventive maintenance of thermal defect in electrical equipment find. Supervisors, tradesmen, and engineers, want to know if infrared predictive pms or pdms, as they are named at our facility, can be added to. Structurescan is your buildings most reliable preventative or remedial maintenance tool. Flir thermal imaging cameras for predictive maintenance. Thermal imaging cameras can be a huge advantage when it comes to predictive maintenance on utilities, commercial buildings, home repairs, and more. Application of infrared thermography for predictive.
Predictive maintenance using thermal imaging seminar. Infrared, visual, ultrasonic, ultraviolet and much more. Peterson predictive maintenance keeping you ahead of the. Applying infrared thermography to predictive maintenance from. By helping maintenance teams detect a multitude of potential issues before they cause failures, wireless thermal imaging and other condition monitoring sensors in concert with a comprehensive condition monitoring software solution can make predictive maintenance even more predictable. Maintenance and servicing with thermal imaging to minimize costly operational failures, prevention and regular servicing must be fundamental elements of any maintenance strategy. It is simply the only technology that allows you to immediately see whats wrong. We have developed and designed an android reporting application ticor which is the first thermal imaging software to generate instant onsite reports. Infrared thermography and predictive maintenance technology.
Technicians who practice infrared predictive maintenance check the temperature of critical equipment regularly. It is a major component of predictive maintenance and allows maintenance to be scheduled or other actions to be taken to avoid the consequences of a failure, before. Predictive maintenance using infrared thermal imaging. Infrared thermography predictive maintenance infralogix. Thermal imaging for enhancing inspection reli ability. World class management of your predictive preventative maintenance inspection program. The inspection of electrical equipment using a thermal imager. Thermal imaging technical resource davis instruments. Keep a record of machine asset availability, production output, and the distribution of maintenance dollars and total maintenance costs over time. Benefits of thermal imaging lower costs incorporating thermal imaging into a predictive maintenance program can save money by locating potential failures and hot spots that. The use of thermal imaging in preventive maintenance for buildings. Based in texas, inspection masters provides aerial and ground based infrared thermography, energy audit, and other inspection services nationwide.
Thermographic testing, also known as infrared inspection, is a contactfree predictive maintenance method used to detect connections defects, system overloads, deteriorated insulation, and other potential problems in electrical components. Make the most of your infrared thermography initiatives. Plant managers have become familiar with the benefits associated with the use of thermal imaging in their planned preventive maintenance regimes associated with the equipment. Westar energys management in topeka, ks, made a decision that predictive maintenance would become an integral part of its daytoday operations, and thermography would be a key component of this. In short predictive maintenance inspections, using thermal imaging technology, save you money. Applying infrared thermography to predictive maintenance.
One database that is designed around both the end users and management needs. Analysis of data from the thermal imaging inspection system project 1. Thermal imaging cameras for predictive maintenance applications thermal imaging has evolved into one of the most valuable diagnostic tools for predictive maintenance. The power of thermal imaging flir thermal imaging cameras are must have tools for electricians and maintenance technicians.
New and innovative ways of using the technology are being developed every day. Less often, corrosion will cause a weakness to develop and rupture the vessel. Aug 15, 2014 thermal imaging predictive maintenance program. The benefits of thermal imaging impact many aspects of your job. Thermal imaging technology for predictive maintenance of. Using ir thermography as a predictive maintenance tool in an. Communicate what you would like in the way of support and find out how thermography performance results will be measured. This paper will investigate the application of infrared thermography technology as predictivepreventive maintenance program to identify the presence of thermal defect in electrical equipment. A comprehensive predictive maintenance pdm program can improve plant safety and reliability through early detection of equipment problems. Thermal imaging for predictive maintenance the most effective tools for predictive maintenance applications, flir infrared cameras give you the amazing ability to see what other diagnostic instruments miss. With infrared thermographic imaging we can see electrical and equipment failures before they happen. Thermal imaging lets you see things in a different light so its easy to avoid unplanned shutdowns by inspecting defective fuses, electrical connections. Jul 16, 2012 the idea of using multiple pdm technologies to support each other is a powerful one.